Product Overview
Cast rolls are produced through iron or steel casting processes, offering a versatile and cost-effective solution for a wide range of rolling applications. VSAG partners with Changzhou Changji Metallurgical Roll Co., Ltd. — a leading Chinese cast roll specialist — to provide rolls across all cast grades and size ranges, from billet mill roughing rolls to hot strip mill finish-stand rolls.
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Applications
- Billet Mills
- Bar & Rod Mills
- Section Mills
- Wire Rod Mills
- Hot Strip Mills (roughing)
- Plate Mills
Key Benefits
- Cost-effective for high-wear roughing positions
- Wide range of cast grades for different applications
- Shorter lead times versus forged alternatives
- Suitable for complex roll geometries (grooved rolls)
- Full metallurgical certification included
Technical Specifications
| Parameter | Value |
|---|---|
| Diameter Range | 150 mm – 1,500 mm |
| Barrel Length | Up to 3,500 mm |
| Weight | Up to 30 tons |
| Hardness (surface) | 35–80 HSD |
| Material | SG Iron, Chilled Iron, Hi-Cr Iron, NI-Hard |
| Process | Static cast, centrifugal cast |
Materials & Grades
Spheroidal Graphite (SG) Iron
Good toughness and machinability for groove rolls in long product mills.
Chilled Iron
Hard surface layer over tough core — classic solution for roughing stands.
High Chromium Iron
Excellent wear and oxidation resistance for hot mill applications.
Nickel Hard (NI-Hard)
Classic wear-resistant cast iron for demanding rolling conditions.
Manufacturing Process
- 01
Melt preparation and alloy adjustment to target grade
- 02
Gravity or centrifugal casting in prepared moulds
- 03
Controlled cooling and annealing to develop microstructure
- 04
Rough and finish turning with profile grinding for flat rolls
- 05
Hardness survey and ultrasonic inspection
- 06
Dimensional report and material certificate
Downloads
Documents available upon enquiry. Contact us to request technical documentation.
Frequently Asked Questions
Do you supply grooved cast rolls for long product mills?
Yes. We supply grooved rolls for all common groove patterns including oval, square, box, and diamond, to your groove drawing.
What is the advantage of cast over forged rolls?
Cast rolls offer shorter lead times, better groove-ability, and lower cost for positions where forged toughness is not required.


